CAR SYSTEM

IINTRODUCTION

Automobile, self-propelled vehicle used primarily on public roads but adaptable to other surfaces. Automobiles changed the world during the 20th century, particularly in the United States and other industrialized nations. From the growth of suburbs to the development of elaborate road and highway systems, the so-called horseless carriage has forever altered the modern landscape. The manufacture, sale, and servicing of automobiles have become key elements of industrial economies. But along with greater mobility and job creation, the automobile has brought noise and air pollution, and automobile accidents rank among the leading causes of death and injury throughout the world. But for better or worse, the 1900s can be called the Age of the Automobile, and cars will no doubt continue to shape our culture and economy well into the 21st century.

Automobiles are classified by size, style, number of doors, and intended use. The typical automobile, also called a car, auto, motorcar, and passenger car, has four wheels and can carry up to six people, including a driver. Larger vehicles designed to carry more passengers are called vans, minivans, omnibuses, or buses. Those used to carry cargo are called pickups or trucks, depending on their size and design. Minivans are van-style vehicles built on a passenger car frame that can usually carry up to eight passengers. Sport-utility vehicles, also known as SUVs, are more rugged than passenger carsand are designed for driving in mud or snow. In 2001 manufacturing plants in more than 35 countries produced 39.5 million passenger cars. About 7.3 million passenger vehicles were produced in North America in 2001. For information on the business of making cars, see Automobile Industry.

The automobile is built around an engine. Various systems supply the engine with fuel, cool it during operation, lubricate its moving parts, and remove exhaust gases it creates. The engine producesmechanical power that is transmitted to the automobile’s wheels through a drivetrain, which includesa transmission, one or more driveshafts, a differential gear, and axles. Suspension systems, which include springs and shock absorbers, cushion the ride and help protect the vehicle from being damaged by bumps, heavy loads, and other stresses. Wheels and tires support the vehicle on the roadway and, when rotated by powered axles, propel the vehicle forward or backward. Steering and braking systems provide control over direction and speed. An electrical system starts and operates the engine, monitors and controls many aspects of the vehicle’s operation, and powers such componentsas headlights and radios. Safety features such as bumpers, air bags, and seat belts help protect occupants in an accident.
II POWER SYSTEM

Gasoline internal-combustion engines power most automobiles, but some engines use diesel fuel, electricity, natural gas, solar energy, or fuels derived from methanol (wood alcohol) and ethanol (grain alcohol). Most gasoline engines work in the following way: Turning the ignition key operates a switch that sends electricity from a battery to a starter motor. The starter motor turns a disk known as a flywheel, which in turn causes the engine’s crankshaft to revolve. The rotating crankshaft causes pistons, which are solid cylinders that fit snugly inside the engine’s hollow cylinders, to move up and down. Fuel-injection systems or, in older cars, a carburetor deliver fuel vapor from the gas tank to the engine cylinders. The pistons compress the vapor inside the cylinders. An electric current flows through a spark plug to ignite the vapor. The fuel mixture explodes, or combusts, creating hot expanding gases that push the pistons down the cylinders and cause the crankshaft to rotate. The crankshaft is now rotating via the up-and-down motion of the pistons, permitting the starter motor to disengage from the flywheel.
A Engine
The basic components of an internal-combustion engine are the engine block, cylinder head, cylinders, pistons, valves, crankshaft, and camshaft. The lower part of the engine, called the engine block, houses the cylinders, pistons, and crankshaft. The components of other engine systems bolt or attach to the engine block. The block is manufactured with internal passageways for lubricants and coolant. Engine blocks are made of cast iron or aluminum alloy and formed with a set of round cylinders.
The upper part of the engine is the cylinder head. Bolted to the top of the block, it seals the tops of the cylinders. Pistons compress air and fuel against the cylinder head prior to ignition. The top of the piston forms the floor of the combustion chamber. A rod connects the bottom of the piston to the crankshaft. Lubricated bearings enable both ends of the connecting rod to pivot, transferring the piston’s vertical motion into the crankshaft’s rotational force, or torque. The pistons’ motion rotatesthe crankshaft at speeds ranging from about 600 to thousands of revolutions per minute (rpm), depending on how much fuel is delivered to the cylinders.

B Engine Types
The blocks in most internal-combustion engines are in-line designs or V designs. In-line designs are arranged so that the cylinders stand upright in a single line over the crankshaft. In a V design, two rows of cylinders are set at an angle to form a V. At the bottom of the V is the crankshaft. In-line configurations of six or eight cylinders require long engine compartments found more often in trucksthan in cars. The V design allows the same number of cylinders to fit into a shorter, although wider, space. Another engine design that fits into shorter, shallower spaces is a horizontally opposed, or flat, arrangement in which the crankshaft lies between two rows of cylinders.
Engines become more powerful, and use more fuel, as the size and number of cylinders increase. Most modern vehicles in the United States have 4-, 6-, or 8-cylinder engines, but car engines have been designed with 1, 2, 3, 5, 12, and more cylinders.
Diesel engines, common in large trucks or buses, are similar to gasoline internal-combustion engines, but they have a different ignition system. Diesels compress air inside the cylinders with greater force than a gasoline engine does, producing temperatures hot enough to ignite the diesel fuel on contact. Some cars have rotary engines, also known as Wankel engines, which have one or more elliptical chambers in which triangular-shaped rotors, instead of pistons, rotate.

C Fuel Supply

The internal-combustion engine is powered by the burning of a precise mixture of liquefied fuel and air in the cylinders’ combustion chambers. Fuel is stored in a tank until it is needed, then pumped to a carburetor or, in newer cars, to a fuel-injection system.

The carburetor controls the mixture of gas and air that travels to the engine. It mixes fuel with air at the head of a pipe, called the intake manifold, leading to the cylinders. A vacuum created by the downward strokes of pistons draws air through the carburetor and intake manifold. Inside the carburetor, the airflow transforms drops of fuel into a fine mist, or vapor. The intake manifold deliversthe fuel vapor to the cylinders, where it is ignited.
All new cars produced today are equipped with fuel injection systems instead of carburetors. Fuel injectors spray carefully calibrated bursts of fuel mist into cylinders either at or near openings to the combustion chambers. Since the exact quantity of gas needed is injected into the cylinders, fuel injection is more precise, easier to adjust, and more consistent than a carburetor, delivering better efficiency, gas mileage, engine responsiveness, and pollution control. Fuel-injection systems vary widely, but most are operated or managed electronically.
D Exhaust System
The exhaust system carries exhaust gases from the engine’s combustion chamber to the atmosphere and reduces, or muffles, engine noise. Exhaust gases leave the engine in a pipe, traveling through a catalytic converter and a muffler before exiting through the tailpipe.
Chemical reactions inside the catalytic converter change most of the hazardous hydrocarbons and carbon monoxide produced by the engine into water vapor and carbon dioxide. The conventional muffler is an enclosed metal tube packed with sound-deadening material. Most conventional mufflers are round or oval-shaped with an inlet and outlet pipe at either end. Some contain partitions to help reduce engine noise.
Car manufacturers are experimenting with an electronic muffler, which uses sensors to monitor the sound waves of the exhaust noise. The sound wave data are sent to a computer that controls speakersnear the tailpipe. The system generates sound waves 180 degrees out of phase with the engine noise. The sound waves from the electronic muffler collide with the exhaust sound waves and they cancel each other out, leaving only low-level heat to emerge from the tailpipe.
E Cooling and Heating System
Combustion inside an engine produces temperatures high enough to melt cast iron. A cooling system conducts this heat away from the engine’s cylinders and radiates it into the air. In most automobiles, a liquid coolant circulates through the engine. A pump sends the coolant from the engine to a radiator, which transfers heat from the coolant to the air. In early engines, the coolant was water. In most automobiles today, the coolant is a chemical solution called antifreeze that has a higher boiling point and lower freezing point than water, making it effective in temperature extremes. Some engines are air cooled, that is, they are designed so a flow of air can reach metal fins that conduct heat away from the cylinders. A second, smaller radiator is fitted to all modern cars. This unit uses engine heat to warm the interior of the passenger compartment and supply heat to the windshield defroster